Product Description

13/16T/20T Tons truck Semi-Trailer Round/Square American Type axle for After-sale market 

Product Description

Semi-trailer axle refers to the axle assembly specially used on semi-trailer. It is a key part of the vehicle chassis. It usually includes auxiliary accessories such as axle, brake and suspension. It is connected to the trailer body through the suspension. Wheels are installed at both ends of the axle. , its main function is to carry the load of the trailer and maintain the normal driving of the vehicle.

Our lightweight axles are mainly used for powder tank semi-trailers, van semi-trailers, flatbed semi-trailers, container skeleton semi-trailers, oil tank semi-trailers, etc.

The semi-trailer axle is connected by the suspension and the frame, which plays a load-bearing role for the Xihu (West Lake) Dis. trailer. Therefore, before the vehicle runs, check whether the connecting bolts of the external structure of the axle are loose, whether the axle has oil leakage, whether the rim and reducer assembly are Not abnormal noise, etc., to ensure safety.

Semi-trailer axle maintenance:

1. On-time maintenance is performed every 10,000km after the initial maintenance.

2. The contents of regular maintenance include: replacing the lubricating oil, tightening the fasteners, checking the toe-in, checking the wear degree of the brake pads, and if the wear level is reached, it should be replaced in time and the brake gap should be adjusted, and the deceleration should be checked. Whether the gap between the main gear and the driven gear is too large, and whether the gear oil exceeds the function of use, if there is a similar situation, the gap should be adjusted and the grease should be replaced in time.

Product Parameters

Axle model:	F2571AD	F2402	F2404	F2462BII	FN20DB01AA-200
Axle type:	trailer axle	trailer axle	trailer axle	trailer axle	trailer axle
Rated axle load:	16000kg	13000kg	13000kg	16000kg	12000kg
Curb-weight:	398kg	365kg	351kg	425kg
Front Wheelbase /rear Wheelbase:	1850mm	1840mm	1840mm	1850mm	1816mm
Brakes:	S cam brake	S cam brake	S cam brake	S cam brake	Disc brakes
Brake size:	Φ420X180	Φ420X180	Φ420X180	Φ420X220	Φ430X45
Wheel Bolts:					10xM22x1.5 ISOmm
Rims:	8.0V-20 inch	7.5-20inch	7.5V-20inch	8.0V-20inch	R22.5inch
Remark:	Internal brake drum	External brake drum	External brake drum	Internal brake drum	Twin tires; disc brakes

 

Detailed Photos

Applications

The axles are mainly used on semi-trailer. It is a key component of the vehicle chassis. It usually includes auxiliary accessories such as axle, brake and suspension. It is connected to the trailer body through the suspension. The main function of the wheel is to carry the load of the trailer and maintain the normal driving of the vehicle.

The axle is directly related to the load-bearing, braking and driving of the semi-trailer. In order to fully guarantee the semi-trailer’s attendance, safety performance and economic benefits during long-distance travel, it is very important to choose a high-quality axle. Especially in some places, there are many mountain roads for long-distance transportation, the terrain is rugged, long and curved slopes are common, and the driving conditions of vehicles are severe, which puts forward higher requirements for the quality and performance of trailer axles.

Company Introduction

Packaging & Shipping

FAQ

Q. What is your terms of packing?

A: Generally, goods are sealed in ploy bags and packed in cartons and pallet or wood cases.

 

Q. What is your terms of payment?

A: T/T (deposit + balance before delivery). The photos of the products and packages can be showed before the balance done.

 

Q. What is your terms of delivery?

A: EXW, FOB, CFR, CIF.  By CZPT shipping or by air or by express, or by land.

 

Q. How about your delivery time?

A: Generally, it will take 10-30 days after the advance payment done.
The exact delivery time depends on the parts items and the quantity of your order.

 

Q. Can you produce according to the samples?

A: Yeah, we can produce by your samples and with detailed technical drawings for better. 

 

Q. What is your sample policy?

A: The sample for free charge if we have ready parts in stock, but the customs tax and courier cost shall be done by buyer party.

 

Q. How do you make our business long-term and good relationship?

A: We provide our clients with one-stop service, from specific component to final assembled products, solving various problem for different clients all over the world.

How to Choose the Right Worm Shaft

You might be curious to know how to choose the right Worm Shaft. In this article, you will learn about worm modules with the same pitch diameter, Double-thread worm gears, and Self-locking worm drive. Once you have chosen the proper Worm Shaft, you will find it easier to use the equipment in your home. There are many advantages to selecting the right Worm Shaft. Read on to learn more.

Concave shape

The concave shape of a worm’s shaft is an important characteristic for the design of a worm gearing. Worm gearings can be found in a wide range of shapes, and the basic profile parameters are available in professional and firm literature. These parameters are used in geometry calculations, and a selection of the right worm gearing for a particular application can be based on these requirements.
The thread profile of a worm is defined by the tangent to the axis of its main cylinder. The teeth are shaped in a straight line with a slightly concave shape along the sides. It resembles a helical gear, and the profile of the worm itself is straight. This type of gearing is often used when the number of teeth is greater than a certain limit.
The geometry of a worm gear depends on the type and manufacturer. In the earliest days, worms were made similar to simple screw threads, and could be chased on a lathe. During this time, the worm was often made with straight-sided tools to produce threads in the acme plane. Later, grinding techniques improved the thread finish and reduced distortions resulting from hardening.
When a worm gearing has multiple teeth, the pitch angle is a key parameter. A greater pitch angle increases efficiency. If you want to increase the pitch angle without increasing the number of teeth, you can replace a worm pair with a different number of thread starts. The helix angle must increase while the center distance remains constant. A higher pitch angle, however, is almost never used for power transmissions.
The minimum number of gear teeth depends on the angle of pressure at zero gearing correction. The diameter of the worm is d1, and is based on a known module value, mx or mn. Generally, larger values of m are assigned to larger modules. And a smaller number of teeth is called a low pitch angle. In case of a low pitch angle, spiral gearing is used. The pitch angle of the worm gear is smaller than 10 degrees.

Multiple-thread worms

Multi-thread worms can be divided into sets of one, two, or 4 threads. The ratio is determined by the number of threads on each set and the number of teeth on the apparatus. The most common worm thread counts are 1,2,4, and 6. To find out how many threads you have, count the start and end of each thread and divide by two. Using this method, you will get the correct thread count every time.
The tangent plane of a worm’s pitch profile changes as the worm moves lengthwise along the thread. The lead angle is greatest at the throat, and decreases on both sides. The curvature radius r” varies proportionally with the worm’s radius, or pitch angle at the considered point. Hence, the worm leads angle, r, is increased with decreased inclination and decreases with increasing inclination.
Multi-thread worms are characterized by a constant leverage between the gear surface and the worm threads. The ratio of worm-tooth surfaces to the worm’s length varies, which enables the wormgear to be adjusted in the same direction. To optimize the gear contact between the worm and gear, the tangent relationship between the 2 surfaces is optimal.
The efficiency of worm gear drives is largely dependent on the helix angle of the worm. Multiple thread worms can improve the efficiency of the worm gear drive by as much as 25 to 50% compared to single-thread worms. Worm gears are made of bronze, which reduces friction and heat on the worm’s teeth. A specialized machine can cut the worm gears for maximum efficiency.

Double-thread worm gears

In many different applications, worm gears are used to drive a worm wheel. These gears are unique in that the worm cannot be reversed by the power applied to the worm wheel. Because of their self-locking properties, they can be used to prevent reversing motion, although this is not a dependable function. Applications for worm gears include hoisting equipment, elevators, chain blocks, fishing reels, and automotive power steering. Because of their compact size, these gears are often used in applications with limited space.
Worm sets typically exhibit more wear than other types of gears, and this means that they require more limited contact patterns in new parts. Worm wheel teeth are concave, making it difficult to measure tooth thickness with pins, balls, and gear tooth calipers. To measure tooth thickness, however, you can measure backlash, a measurement of the spacing between teeth in a gear. Backlash can vary from 1 worm gear to another, so it is important to check the backlash at several points. If the backlash is different in 2 places, this indicates that the teeth may have different spacing.
Single-thread worm gears provide high speed reduction but lower efficiency. A multi-thread worm gear can provide high efficiency and high speed, but this comes with a trade-off in terms of horsepower. However, there are many other applications for worm gears. In addition to heavy-duty applications, they are often used in light-duty gearboxes for a variety of functions. When used in conjunction with double-thread worms, they allow for a substantial speed reduction in 1 step.
Stainless-steel worm gears can be used in damp environments. The worm gear is not susceptible to rust and is ideal for wet and damp environments. The worm wheel’s smooth surfaces make cleaning them easy. However, they do require lubricants. The most common lubricant for worm gears is mineral oil. This lubricant is designed to protect the worm drive.

Self-locking worm drive

A self-locking worm drive prevents the platform from moving backward when the motor stops. A dynamic self-locking worm drive is also possible but does not include a holding brake. This type of self-locking worm drive is not susceptible to vibrations, but may rattle if released. In addition, it may require an additional brake to keep the platform from moving. A positive brake may be necessary for safety.
A self-locking worm drive does not allow for the interchangeability of the driven and driving gears. This is unlike spur gear trains that allow both to interchange positions. In a self-locking worm drive, the driving gear is always engaged and the driven gear remains stationary. The drive mechanism locks automatically when the worm is operated in the wrong manner. Several sources of information on self-locking worm gears include the Machinery’s Handbook.
A self-locking worm drive is not difficult to build and has a great mechanical advantage. In fact, the output of a self-locking worm drive cannot be backdriven by the input shaft. DIYers can build a self-locking worm drive by modifying threaded rods and off-the-shelf gears. However, it is easier to make a ratchet and pawl mechanism, and is significantly less expensive. However, it is important to understand that you can only drive 1 worm at a time.
Another advantage of a self-locking worm drive is the fact that it is not possible to interchange the input and output shafts. This is a major benefit of using such a mechanism, as you can achieve high gear reduction without increasing the size of the gear box. If you’re thinking about buying a self-locking worm gear for a specific application, consider the following tips to make the right choice.
An enveloping worm gear set is best for applications requiring high accuracy and efficiency, and minimum backlash. Its teeth are shaped differently, and the worm’s threads are modified to increase surface contact. They are more expensive to manufacture than their single-start counterparts, but this type is best for applications where accuracy is crucial. The worm drive is also a great option for heavy trucks because of their large size and high-torque capacity.